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Large-Diameter Reinforced PE Pressure Pipe

Steel-wire-reinforced, spiral-wound composite construction for oversized pressure-pipe projects. Diameter, pressure class, jointing and installation are defined through project-specific engineering review.

Large reinforced PE pipe at the Shunfang factory

A separate route for extra-large pressure duty.

This system is not the same as extruded solid-wall PE100 pipe or gravity-flow structured-wall pipe. Its reinforced spiral-wound construction is reviewed against the specific pressure, diameter and installation requirements of a project.

Large reinforced pipe flange assembly
Flange assembly · pressure-pipe interface

What to define before selection

  • Application, conveyed medium and flow
  • Nominal diameter and dimensional basis
  • Design and operating pressure
  • Pipe length, quantity and route constraints
  • Connection and installation method
  • Applicable standard, drawings and inspection scope

Final dimensions and performance must be confirmed against verified manufacturing and design limits.

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Application range: pressure-pipe projects above 2.6 m in diameter.

Stiffness from steel, sealing from PE

Reinforced PE composite pipe on winding equipment
Spiral-wound manufacture
  • High-strength carbon spring-steel wire spiral-wound between polymer PE layers, heat-pressed (pressure-pipe grades; confirm the wire grade for the specified product)
  • Wire tensile ≈2000 MPa, modulus ≈200 GPa (≈300× PE)
  • Copper-plated, PE-wrapped wire resists delamination; peel strength above national standard

The 30% large diameters save

Figures from published factory materials; confirm against the current quotation.

ItemReinforced wound PESolid PE
DN2.6m equipment≈RMB 6 million≈RMB 30 million
Efficiency+30%
DN2.6m / 1.0 MPa unit price≈9,000/m≈13,000/m

Against conventional pipe

PipeMax sizeWeakness
PCCP / DIP≈3 mCostly, poor corrosion resistance
Steel5mNeeds lining/coating; slow site welding
FRP—Impact-sensitive, ages
Reinforced wound PEDN4000Corrosion-free PE with multiple joint options below

Note: DN4000 is the standard wound-line range; larger diameters follow a project-specific route — confirm for the specified diameter.

Five routes by diameter

01Pipe ends prepared for a double-seal socket joint

Double-seal socket

No power needed; small longitudinal movement

02Electrofusion band secured around a large pipe in a trench

DN1000+ electrofusion band

Banded along the rib groove, clamped and fused

03Butt-fusion equipment joining large PE pipe on site

PE-end butt fusion

Joint wall 3× the pipe body or more

04Electrofusion sleeve construction and product diagram

Electrofusion sleeve

Large-bore wiring rigs; 1–2 km installed per day

05Double-seal sleeve joint section diagram

Double-seal sleeve

A compressed sleeve with two sealing rings provides dual sealing

Matching references

Selected cases matching this product range; the full table is on the Projects page. Photos show project construction.

01Indonesia DN2400 marine installation reference

Indonesia aquaculture seawater circulation

DN2400 · 1.0 MPa · 2 × 600 m

02Large reinforced pipe bore-end reference

Guan County 2021 comprehensive treatment project

DN1400 · 1.0 MPa

03Reinforced pipe shipment for reservoir water line

Linyi No.2 Reservoir water line

DN800/DN900 · 1.0/1.6 MPa · 43 km

04Reinforced PE pipe loading for Fengdu water-supply line

Fengdu water-supply line

DN1000 · 1.25 MPa · 20 km

All project achievements →

If it cannot ship, build it on site

Above 3 m and up to 6 m-class pipe, on-site production can be assessed to break transport limits. On-site production →

Large-diameter water-supply pipe

Larger diameters share the reinforced PE family

The water-supply reinforced PE composite pipe range extends from DN50 to DN5000. Available wall-thickness and pressure combinations vary by diameter.

Large reinforced PE composite pipe at the Shunfang factory
Reinforced PE pipes in the factory

Pressure classes vary by diameter

DN1800 and DN2400 have wall values at 0.4–1.6 MPa; DN3200 at 0.4–1.0 MPa; and DN5000 at 0.4–0.8 MPa. Select the corresponding wall and joint configuration for the project.

Prepared PE pipe-end connection diagram

Connection is part of the selection

Prepared PE ends support butt fusion or electrofusion, with sleeve options also available. Choose the method around pipe-end construction, lifting and site access.

Industrial interior view of a large reinforced PE pipe

Configure for the project

For large-diameter water projects, select the diameter, pressure class, wall, connection and delivery plan together.

DN2400 seawater circulation in Indonesia.

See the completed aquaculture seawater-circulation project and its installation approach as a project reference; do not use it as a universal product specification.

PROJECT ENQUIRY

Put the difficult pipe on the table.

Application · medium · diameter · pressure or ring stiffness · quantity · destination

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